What Is A 4 Axis CNC Router?
A 4-axis CNC router is a type of basic CNC machine with an X axis, Y axis, and Z axis,With rotary Axis.
It will go along three different axes at the same time. The X-axis will move from left to right, the Y-axis will move from front to back, and the Z-axis will move up and down. 3-axis CNC machines are used primarily for machining flat, 2D, and 2.5D parts. Rotary working 3D.
A 3-axis CNC router is also known as a 3-axis CNC machine, 3-axis CNC cutter, and 3-axis CNC carving machine. The functional software behind any CNC machine is its CAD/CAM software. CAD software allows users to create the designs they wish to engrave. After completing this design, the CAM software converts the design into toolpath code that the machine can understand. The computer then converts this code into a signal that controls the movement of the machine's drive system. The drive system includes a spindle, which is the part that saves the actual machine position. The spindle rotates 8,000 to 50,000 times per minute to cut the material. In short, users create designs and use software to make instructions for the machine.
4th rotary axis hobby CNC router for sign making is the best automatic hobby machine tool for small shop, home business and craftsman. The rotary 4th axis CNC machine is used for custom signs & signage or DIY signs with wood, acrylic, PVC, MDF, plastic, foam, copper, aluminum.
What Is A 4x5 CNC Router?
4x4 CNC router is a type of automatic hobby CNC machine with a 48" x 48" (4x4 feet or 1200x1200 mm) tabletop with a DSP controller for small business, home use, or school education. 4x4 CNC router table is suitable for a variety of materials, including wood, plywood, MDF, foam, plastic, stone, copper, brass, and aluminum.
SYG1218 is one 4x5 CNC router table kit with 1200mm x 1800mm table size. Of course, other table sizes can be customized to y
our requirements, like 2x4, 4x8, and 5x10. If you have any 4x6 CNC routing plans or ideas, feel free to tell us.
How Much Does A 4x5 CNC Router Cost?
Several factors are responsible for the wide price range of 4x5 CNC routers. Depending on brands, models, quality, and features prices can reach to maximum. Additional accessories with the kit add more to the expenses.
The average cost to own and operate an entry-level 4x5 CNC router with 3 axeshas soared about 10% since last year to $3,680 due to the rising shipping costs. The prices of professional 4th axis types with 4x6 vacuum table for rotary carving & cutting start from $4000. The high-end 4-axis or 5-axis types for 3D machining are priced anywhere from $10,800 to $78,000.
Considering the usability and performance of the machine an entry-level 4x6 CNC router and table kit might start from $5,000 to $10,000 depending on models and brands.
Mid-range 4x6 CNC routers with better build quality, more advanced motion control systems, and additional features can range from $10,000 to USD 20,000.
High-end or industrial-grade 4x6 CNC routers can cost upwards of USD 20,000 or even more.
Advantages
1. Integral cast iron frame, more durability.
2. Taiwan HIWIN square rails ensure the machine frame has much stability and durability.
3. The 3-axis adopts a high-accuracy ball-screw from Taiwan to ensure the machine working with better precision.
4. DSP handles controlling, not occupying computer resources, one computer can control several pieces of equipment.
5. Be compatible with various CAD/CAM software such as Type3, ArtCAM, Casmate, and Artcut.
Application & Industry
Wood furniture industry | Doors: Cabinets: Tables: Chairs. Wave plate, fine pattern, antique furniture, wooden door, screen, craft sash, composite gates, cupboard doors, interior doors, sofa legs,headboards and so on |
Advertising industry | Signage;
Logo; Badges; Display board, Meeting sign board, Billboard Advertising
filed, sign making, acrylic engraving and cutting, crystword making,
blaster molding, and other advertising |
Mold industry | Sculpture
of copper, aluminum, iron and other metal mold as well as artificial
marble, sand, plastic sheeting, PVC pipe and other non-metallic mold |
Artwork and Decoration | Wood crafts, gift box, Jewelry box |
Others | Relief sculpture and 3D engraving and cylindrical obiect |
Project Samples
Techology Paramaters
Model | SYG1218 |
Working area | 1200*1800*200mm |
Body Structure | Stable and Strong Welded Steel |
Table style | T slot table |
Guide rail | Hiwin linear square guide rail |
Driving method | Taiwan Original TBI Ball screw; |
Spindle | HQD 2.2KW water cooling spindle |
Motors and drivers | Leadshine Stepper drive and Motors |
Control system | NC-studio. Mach3, DSP |
Inverter | Fuling /Best Inverter |
Working Accuracy | <0.003/300mm |
Working speed | <10000mm/min |
Traveling speed | 0-10000mm/min |
Instruction formate | G code *.u00 *.mmg *.plt |
Working voltage | AC220V 50Hz/60Hz |
Standard Software | Artcam |
Compatible software | Type3/Castmate/Coreldraw/AutoCADor other CAM/CAD softwares |
Environment temperature | 0-45℃ |
Environment humidity | 30%-75% No coagulate water |
Position cylinder | Yes |
Tool sensor | Yes |
Other | Oiling system; Tool Box,English manuals etc. 2.2KW Single bag dust collector;4 sets tools;Switch and emergency stop: SCHNERDER switch, Omron emergency stop from Japan |
Packaging Details
• Outside package: Standard marine export plywood case.
• Inner package: Stretch film and plastic film for humidity.
We can package according to your requests.Delivery Detail: Shipped in 10 working days after payment.
For Our Work Steps
1.Before-sale,we will try to know your requirement about our cnc router specification and what kind of work
you will do .then we will offer our best solution for your requirement.
2.During production: we will send photos of machines during making. so you can know more details about
the procession of making your machines.
3.Before shipping,we will take delivery photo and confirm the specification of order to avoid the mistake.
Machine will be adjusted before it is delivered.
4.After shipping: we will sent out the documents for your customs clearance ASAP . and check the
approximate date of arrival.
5.After arrival: we will confirm with you if machine is in good condition.and see if any spare parts missing .
6.About teaching: there are some manual and video about how to use machine , if you have question
about it. we will have professional technicist to help you install and teach how to use through skype ,
calling, video or mail.
Before shipment---Factory technicians will carry out debugging and testing to ensure that there is no problem with the machine before deciding whether to proceed to the next step!
After the shipment is confirmed - the corresponding staff who contacted you will send you pictures and videos of the machine to confirm with you. After confirming that there is no error, will be packed - waiting for delivery instructions.
Tips to Maximize 4x5 CNC Router Machine & Table Kit Efficiency
To achieve higher productivity and better efficiency a few tips may work out for most. Our exclusive expert suggestions are given to make sure you get the most out of your tool.
✔ Make sure the material is flat, clean, and securely fastened to prevent errors.
✔ Ensure optimized tool paths using CAM software. This will reduce machining time, and maximize the cutter lifespan.
✔ Do similar projects in batch which will reduce setup time for different projects.
✔ Keep track of the tools using a tool management system.
✔ Experiment with different parameters to gain the best fit for any manufacturing task.
✔ If the router is equipped with a vacuum table setup it with proper sealing and zoning.
✔ Comprehensive training for the operators is as important as others to achieve greater output from your machine.
✔ Last but not least, regular maintenance will ensure better performance of your machine like others.
Buying Considerations
The right CNC machine for your project is going to provide a higher margin on ROI and is a valuable investment for the future.
versatile CNC router is always going to support you financially. Some key factors can assist you in finding the best CNC router model for your business. Have a look at them.
• CNC routers are available for various industries. Therefore, assess your needs according to the type of your projects and materials.
• Keep in mind the volume of your projects as well.
• Balance between cost and features. Consider the long-term value of investment while choosing your model.
• A promising warranty assures a better quality of the machine.
• Look for brands providing training resources and community support.
Trouble shooting
Error 1: After opening the software, the computer prompts "Cannot open the card, query card prompt".
1. Check whether the driver of the board is installed properly, or change the board to a PCI slot.
2. Reinstall the two data cables and check if there is any broken needle.
3. Replace the board.
Error 2: Open the software prompt: Three-axis alarm, initialization error signal.
1. Check whether the two data cables of the computer and the machine are connected properly.
2. Check whether the fuse of the adapter board in the control box is burned out, and replace the fuse.
3. Check whether the power supply is normal.
Mistake 3: The routing is misplaced or the size is wrong.
1. Check whether the path of the routing software is correct or not.
2. Check the gap size of the screw rod and whether the fastening screw of the polished rod is loose.
3. Check whether the software parameters are set correctly.
Error 4: The spindle motor does not rotate or reverse.
1. Check the inverter parameter settings.
2. Check whether the signal wire of the inverter is connected reversely.
Error 5: The phenomenon of smashing the bit occurred.
1. The power of the Z-axis motor is not enough, and the coupling is loose.
2. The current of the Z-axis driver is too small, or the signal wire is connected incorrectly.
Care and Maintenance
⇲ The continuous operation time is less than 10 hours per day to ensure the cleanliness of the cooling water and the normal operation of the water pump. Never cause water shortage in the water spindle motor. Replace the cooling water regularly to prevent excessive water temperature. If the working environment temperature is too low in winter, the water in the water tank can be replaced with antifreeze.
⇲ Every time the machine is used, pay attention to cleaning. Be sure to clean up the dust on the platform and transmission system, and lubricate the transmission system (X, Y, Z axis) regularly (weekly). (Note: The X, Y, and Z three-axis polished rods are maintained with engine oil; the screw part is added with high-speed butter; if the working environment temperature is too low in winter, the screw and polished rods (square rail or round rail) should be washed and cleaned with gasoline first, And then add oil, otherwise it will cause excessive resistance in the transmission part of the machine and cause the machine to misalign.)
⇲ For maintenance and inspection of electrical appliances, the power supply must be cut off, and only after the monitor has no display and the main circuit power indicator light goes out.
When the CNC machine does not work normally, it may be due to a problem with its internal components or other reasons. The following is a general introduction to the frequently occurring problems.
⇲ One of the three axes cannot be moved. At this time, check whether the drive block corresponding to the corresponding axis is damaged. The inspection method can use the replacement method: unplug the aviation plug corresponding to the fixed shaft and plug it into the drive corresponding to the other active shaft.
⇲ If the immovable shaft moves normally after the exchange, it can indicate that the drive block corresponding to the shaft has been damaged and the drive block needs to be replaced. If the shaft does not move, it means that the cable or motor is faulty. Replace the cable or motor. None of the three axes can move. At this time, check whether the three-axis aviation plug has been connected to the control box and whether the power of the control box has been turned on. Whether the data line is well connected with the control box and the control card in the host computer. If the above is normal, please contact the factory.
⇲ The spindle cannot run normally, first, check the error code displayed on the LED display of the inverter.
Warranty And Service
• 24 months whole machine warranty and maintenance for a lifetime.
• Free installation and testing before shipping and free training for operators
• Advice for the best CNC solutions for customer's requirements.
• Free training and sample making.
• 7/24 free service and support.
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