Overview

CNC flame cutting machine is a type of CNC metal cutter that uses fuel gas with oxygen or gasoline with oxygen to cut metal materials, and CNC plasma cutting machine is a type of CNC metal cutting system that uses the heat of a high-temperature plasma arc to melt and evaporate the metal part or part of the incision of the workpiece, and uses the momentum of the high-speed plasma to remove the molten metal to form the incision. The CNC plasma flame cutting machine is to ionize the material to produce a high temperature of 6000 degrees Celsius to 8000 degrees Celsius to quickly melt the object. In the energy center of the plasma arc, the gas can completely form an ion state to reach a high temperature of 15,000 to 30,000 degrees Celsius, and quickly merge metals to achieve rapid cutting. The purpose is to melt the metal through the plasma arc when working, and then use the attached airflow to blow the melted metal away to achieve the purpose of cutting.

CNC flame cutting machine with plasma torch is a type of portable plasma cutter with CNC controller, which can cut metals up to 200mm. It's also known as CNC oxy-fuel gas and plasma cutting machine, CNC plasma and flame cutting machine, CNC oxy fuel cutting machine, CNC plasma & oxy-fuel cutting machine.

CNC Flame/Plasma Cutting Machine Features

1. The plasma cutter can cut large and small metal parts. The working size is 1000*2000mm and we also can customize the working size according to your requirements, like the Y axis, we can make it up to 8-10m.

2. The CNC plasma cutter has two cutting head, one of them is Hypertherm plasma cutting head and other is independent lift flame cutting head can cutting around 150-200mm metal.

3.Power supply can provide a high and stable power when the portable CNC plasma & oxy-fuel cutting machine working.

4. STARFIRE control system and with ARC voltage automatic height adjusting device, arcing can protect plasma torch from damage, improve the cutting quality, the success rate is over 99%.

5. Double guide and square rails can keep the portable CNC oxy-fuel gas and plasma cutting table stability.

6. Ultra big torque stepper motor and driver with features of function detecting, high running precision, wide speed range and short speed up time.

7. High-precision HIWIN rail linear guide, smooth movement to ensure that the CNC oxy fuel cutting machine tools with high precision, small cutting gap, no residua.

8. Excellent performance on cutting illuminated letters for advertising and channel letters on sheet metal.

9. Perfectly design, equipped with the best machine accessories to minimize the failure rate preferred.

10. The portable CNC flame cutting machine supports G-code files of ARTCAM, Type3 software. It also supports DXF files of AUTOCAD by transfer software. The control system supports U disk file transfer.

Components of a CNC Plasma Cutting Table

Knowing the components and parts of a CNC plasma cutting table is always a firsthand lesson for any beginner. The primary components are,

1. Plasma Torch

2. CNC Controller

3. Cutting Bed

4. Power Source

5. Software

6. Motion Control System

7. Torch Height Control (THC) and

8. Fume Extraction System

Tips for Maximizing Efficiency and Performance

It is important to measure and ensure the maximum efficiency of your cutting table to achieve ultimate profit out of your production. 

A few tips can boost your table’s performance in the long run. Additionally, you will find your CNC plasma cutting table a more cost-effective tool in the long run.

⇲ Regular maintenance is a must to ensure all components are in optimal condition.

⇲ Regular calibration is similarly important to maintain accuracy and consistency in cutting.

⇲ Use high-quality consumables such as electrodes, nozzles, and cutting tips.

⇲ Optimize cutting parameters by experimenting with different settings.

⇲ Make sure the material is properly secured before starting the machining.

⇲ Train the operator on nesting software and advanced software features.

⇲ Monitor performance metrics and quality of production routinely.

Pros & Advantages

✔ Consumable parts have the longest life in the industry.

✔ Pilot arc circuit increases pilot arc current precisely when needed, significantly reducing nozzle wear.

✔ The Hypertherm quick-disconnect torch assembly provides easy switching between hand torch and machine torch, and it also features a stress-relief design for durability.

✔ Ease of Use - Easy and convenient gas regulation and current regulation.

✔ Very safe to use When the wearing parts are removed, the interlock device will prevent the machine from starting.

✔ With a special voltage fluctuation compensation device, there is no need to worry about the impact of voltage fluctuations on the machine.

✔ All equipment is equipped with a standard CNC/automatic machine interface, enabling automatic control and quick transfer to machine operation.

✔ New "fan on demand" function minimizes dust inhalation.

✔ Torch lead sheath made of AC chemistry resists jet and cut-through capabilities of molten metal.

✔ Accurate fault alarm indicator light makes it easier for you to operate and maintain.

✔ Auto-voltage™ automatic voltage regulation capability, which can automatically adapt to various input power sources of 200V-600V and three-phase.

✔ Coaxial-assist™ technology increases cutting speed.

✔ The Boost Conditioner™ input voltage compensation circuit compensates for fluctuations in the input voltage, which improves the performance of low-voltage lines, motor generators, and input power (fluctuations).

✔ Design for reliability improves downtime and greatly reduces investment.

✔ CNC interface and Easy Torch Removal (ETR™) are versatile for both handheld and machine use.

Cons

✔ Higher price than ordinary plasma power supply.

✔ Compared with the fiber laser cutting machine, the plasma cutting gap is larger, the cutting end surface is rougher and not smooth enough, and the cutting precision is lower.

Safety Considerations

Safety measurements are very important steps while working with plasma cutters. Plasma cutting involves high-temperature electrical currents which come with significant safety hazards. Proper safety measures are a must to avoid any unwanted exploration.

A few probable hazards that can occur due to the lack of safety considerations are,

⇲ Risk of high voltage electric shock

⇲ A densely heated plasma arc can cause fire and eventually potential to burn

⇲ Hazardous gases and fumes can cause severe health issues

⇲ Risk of eye injury from UV radiation

Now the 5x19 Hypertherm Plasma Cutter is equipped with various safety features. To minimize risk and ensure safe operation several features are added. Such as,

⇲ Thermal overload protection

⇲ Emergency stop button

⇲ Machine Guarding

⇲ Voltage monitoring system and

⇲ Safety interlocks

Proper training and availability of safety equipment including PPI and Glasses are recommended before start using the plasma cutter.

Environmental Impact

Like any industrial process plasma cutting can impact the environment to a great extent. It is necessary to consider the environmental impact of plasma cutting to minimize the chances of affecting our environment badly.

Plasma cutting can result in several environmental changes including,

⇲ Air pollution due to excessive fume, smoke, and bi-product

⇲ Uncontrolled usage will affect excessive power consumption

⇲ Off-cuts and scrap materials can be responsible for polluting the environment directly

⇲ Additional water usage as coolant and the chemical bots mixed within water particles can contaminate it to a greater extent

It is a matter of hope that the advanced technology of the Hypertherm plasma cutter utilizes electricity consumption. Implementing strategies to minimize wastage and emissions can help save the environment from pollution. Optimizing the machine parameters will also make a helpful impact on overall environmental detoxification.

Packaging Details

• Outside package: Standard marine export plywood case.

• Inner package: Stretch film and plastic film for humidity.

We can package according to your requests.

Warranty And Service

• 24 months whole machine warranty and maintenance for a lifetime.

• Free installation and testing before shipping and free training for operators

• Advice for the best CNC solutions for customer's requirements.

• Free training and sample making.

• 7/24 free service and support.