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1.Roughness
Laser cutting cross section will form a vertical lines, the depth of the texture of the cut surface of the roughness of the cut surface,
the more shallow lines, the more smooth cut section. Roughness not only affects the appearance of the edges, but also affect the
friction characteristics, in most cases, it is necessary to minimize the roughness, so the more shallow texture, the higher the quality
of the cut.
2. Verticality
If the sheet thickness exceeds 10mm, the verticality of cutting edge is very important. Away from the focus, the laser beam
becomes divergent, according to the location of the focus, cutting to the top or bottom of the variable width. Cutting edge off the
vertical line of a few millimeters, the edge of the more vertical, the higher the quality of cutting.
3. Cutting width
Kerf width generally does not affect the cutting qualit, only in the internal components formed special precision contour, cutting
width is important. This is because the cutting width determines the contour of the minimum, when the plate thickness increases,
the cutting width also increases. So want to guarantee the same high precision, no matter how much the width of the cut, the
workpiece in the laser cutting machine processing area should be constant.
4. Lines
High speed cutting thick plate, the molten metal will not appear in the vertical laser beam below the incision, but will be sprayed out
at the laser beam side. As a result, the curved lines are formed on the cutting edge, and the lines are closely followed by the laser
beam. In order to correct the problem, the feed rate can be reduced at the end of the cutting process.
5. Burr
Burr formation is a very important factor to determine the quality of laser cutting, because the removal of burr need extra work, so
the amount of burr is serious and how much is able to directly determine the quality of cutting.
6. Material Deposition
Laser atinr mactine oeore he ognin ot mlino and peraonoro he wrpece sutce wh。ayer olonon he stacora
special iqud Gsiaion and al kndns omlaease,s the mateial does not neto use the wind o blow he cut, but the upwardor
downward discharge also can form the depsition on the surface.
7. Sag and Corrosion
Sag and corrosion have adverse effects on the surface of the cutting edge, affecting the appearance. They appear in the error of the
cut which is generally supposed to be avoided.
8. Heat Affected Zone
In the laser cutting,the area in the near the notch is heated, At same time, the structure of the metal changes ,For example ,some of the
metal can be hardened , the heat affected zone refer to the depth of the area that is changed by the internal structure.
9.Deformation
If the cutting makes the component heat , it will deform . This is particularly important in fine processing ,
because the profile and connection pieces are usually only a few millmeters wide . Control of laser power
and use of short laser pulses can reduce the parts become hot to avoid deormation.
Concept
NC (Numerical Control)
NCilthnologo hat uses dgtal sgnals 1o aumaial comrol oipetes ouch as he motion of he machine lo and ts woring
process), rferred to as numerical control.
NC Technology
NC refers the organic cntol ehnoloy hat uses numbers, lees and symbols 10 pogom a cetain working process.
NC System
NC system refers to the organic integrated system of software and hadware moules the function of NC techology
is the carrier of NC technology
CnC System (Computer Numerical Control Sytem)
CNC (Computer Numeical Contol) system rfe to the numerical control system with computer as the core.
CNC Machine Tools
CNC machine efes to a machine to hat uses CNC tehnoloy 1o conrol the mahining pcs. or a machine to equipped with
a CNC system.
NC Definition
Numeical Contol is the full fom of NC for machine tool, (Numirca Cotol 0NC) enables an operator to communicate with machine
tools through numbers and symbols.
CNC Definition
CNC is the abbreviation of Computer Numberiacal Control. CNC has brought tremendous changes to the manufacturing business.
New machine tools with CNC have enabled industry to consistently produce parts to accuracies undreamed of only a few years ago.
The same part can be reproduced to the same degree of accuracy any number of times if the CNC program has been properly
prepared and the computer properly programmed. The operating commands which control the machine tool are executed
automatically with amazing speed, accuracy, eficiency, and repeatability.
CNC machining is a computerized manufacturing process, the machine is connected to a computer, the computer will tell it where to
move. First, the CNC operator should do the toolpath creation, the operator uses a software program to draw the shapes and create
the tool path that the machine will fllow.
The ever-increasing use of CNC in industry has created a need for personnel who are knowledgeable about and capable of preparing
the programs which guide the machine tools to produce parts to the required shape and accuracy. With this in mind, the authors
have prepared this textbook to take the mystery out of CNC - to put it into a logical sequence and express it in simple language that
everyone can understand. The preparation of a program is explained in a logical step-by-step procedure, with practical examples to
guide the user.
Component
CNC technology consists of three parts: machine tool body, CNC system and peripheral technology.
The machine frame kit is mainly composed of basic parts such as bed, column, guide rail, working table and other supporting parts
such as tool holder and tool magazine.
The numerical control system is composed of input/output equipment, computer numerical control (CNC) device, Programmable
Logic Control (PLC), spindle servo drive device, feed servo drive device and measuring device. Among them, the CNC device is the
core of the numerical control system.
Peripheral technology mainly incldes tool technology (tool system), programming technology, and management technology.
Component
CNC technology consists of three parts: machine tool body, CNC system and peripheral technology.
The machine frame kit is mainly composed of basic parts such as bed, column, guide rail, working table and other supporting parts
such as tool holder and tool magazine.
The numerical control system is composed of input/output equipment, computer numerical control (CNC) device, Programmable
Logic Control (PLC), spindle servo drive device, feed servo drive device and measuring device. Among them, the CNC device is the
core of the numerical control system.
Peripheral technology mainly includes too technology (tool system), programming technology, and management technology.
Glossary
CNC: Computer Numenical Control.
G Code: A nherel nmeical coro 0NC) machine to lgugoe ha seie axis poits o wmich h mache wi none.
CAD: Computer Aided Design.
CAM: Computer Aided Manufacturing.
PLT HPGL: Standard Language for printing vector based drawing. suppprted by CAD drawing
Step Down: Dstace in Zaxis that the cuting tl plungs into the matrial.
Step Over. Maximum dstance inXor Y axis that cuting tol wil engave with in to the material.
Spindle Speed: Rotational speed of cuting tool (RPM).
Home Position (Machine Zero): Machine designated zero point determined by physical limit switches.
(It does not identify actualwork origin when processing a workpiece.)
Climb Cut: Cutter rotates with direction of feed. Climb cutting prevents tearout, but can lead to chatter marks with a straigh-futed
bit; a spiral-futed bit will reduce chatter.
Work Origin (Work Zero): The user-designated zero point for the workpiece, from which the head will perform all it's cutting. X, Y
and Z axes are set to zero.
LCD: Liquid Crystal Display (used on the contoller).
U Disk: External data storage device that is inserted into a USB interface.
Features
High Accuracy
CNC machines are highly integrated mechatronic products, which are composed of precision machinery and automatic control
systems. They have high positioning accuracy and repeat positioning accuracy. The transmission system and the structure have
high rigidity and stability to reduce errors. Therefore, CNC machine has higher machining accuracy, especially the consistency of
parts manufacturing in the same batch, and the product quality is stable, the pass rate is high, which is incomparable with ordinary
machine tools.
High Efficiency
CNC machines can use a larger amount of cutting, which effectively saves processing time. CNC machines also have automatic
speed change, automatic tool change and other automatic operation functions, which greatly shorten the auxiliary time, and once a
stable processing process is formed, there is no need to perform inter-process inspection and measurement. Therefore, the
productivity of CNC machining is 3-4 times higher than that of ordinary machine tools, or even more.
High Adaptability
CNC machine performs automatic processing according to the CNC program of the processed parts. When the machining object
changes, as long as the CNC program is changed, there is no need to use special process equipment such as masters and
templates. This is helpful to shorten the production preparation cycle and promote product replacement.
High Machinability
Some mechanical parts formed by complex curves and curved surfaces are dificult to process or even impossible to complete with
conventional techniques and manual operations, and can be easily realized by CNC machines using multi-coordinate axes linkage.
High Economic Value
CNC machining centers mostly use process concentration, and one machine is multi-purpose. In the case of one clamping, most
parts of the parts can be processed. CNC machining center can replace several ordinary machine tools. This can not only reduce
clamping errors, save auxiliary time between transportation, measurement, and clamping between processes, but also reduce the
types of machine tools, save machine tool area, and bring higher economic benefits.
Applications
From the perspective of CNC technology and equipment applications in the world, its main application areas are as follows:
Manufacturing Industry
The machinery manufacturing industry is the earliest industry to apply CNC technology, and it is responsible for providing advanced
equipment for various industries of the national economy. The main applications are the development and manufacturing of five-axis
vertical machining centers for modern military equipment, five-axis machining centers, large-scale fve axis gantry milling, CNC
machine tools for flexible manufacturing lines for engines, gearboxes, and crankshafts in the automotive industry, and high-speed
machining centers, as well as welding, assembly, painting robots, plate laser welding machines and laser cutting machines, high-
speed five-coordinate machining centers for machining propellers, engines, generators and turbine blade parts in the aviation, marine
and power generation industries, heavy duty turning and milling complex machining center, etc.
Information Industry
In the information industry, from computer to network, mobile communication, telemetry, remote control and other equipment, it is
necessary to adopt manufacturing equipment based on super-precision technology and nanotechnology, such as wire bonding
machines for chip manufacturing, wafer lithography machines, etc. The control of these equipment needs to use CNC technology.
Medical Equipment Industry
In the medical industry, many modern medical diagnosis and treatment equipment have adopted numerical control technology, such
as CT diagnostic instruments, whole body treatment machines and minimally invasive surgical robots based on visual guidance,
orthodontics and dental restoration in stomatology are required. Using high-precision CNC machines to produce teeth.
Military Equipment
Many modern military equipment use servo motion control technology, such as automatic aiming control of atillery, tracking control
Other Industries
In the ight industy there are pinting machinery, txtile machiery. packaging machiney and wowoking machinery that use,
mutiaxis senvo cntot, in the bulding marials idusty, there are CNC watejet cuting machies for stone pocessing. CNC glass
engaving machines for glass pocessing. CNC sewing machine used for smimons pocessing and CNC embroidery machine used
for clothing pocessing, in the art industry., more and more cats and at works wll be produced using high prformane 5 axis CNC.
AlI the CNC machines can be sipped wordwide by sea, by air or by iteational express lgistics viaDHL FEDEX.UPS.
You are welcome to get a free quotation by fling up the form with name, emal, detiled adress, produdt and rquirements,
we willshorty contact you with the ull ifomation induding the most sutable dlivev method (ast, secure, dscee) and feight.
A CNC machine firstly should be packaged well in a free fumigation wooden crate Usuall, we deiver the CNC machine by ship,
sometmes, as custmers rqurements, we can also delver by air or by tain. When the CNC machie arved at your sea port
or destiation, you can pick up with the bill oflading we ofre. We can also arange the cargo agento sendto your door.
Telegraphic Transfer
TT (Telegraphic Transfer) is the method of payment by electronic transfer of funds from one bank account to another.
Telegraphic transfers are also known as telex transfers, abbreviated TT. They can also refer to other types of transfers. The
payment abbreviation, as is often the case, is utilized to speed discussions in professional circumstances. Telegraphic transfer
is a fast nature of the transaction. Generally, the telegraphic transfer is complete within two to four business days, depending on
the origin and destination of the transfer, as well as any currency exchange requirements.
e-Checking
e-Checking is available to buyers with checking accounts from any bank in the United States.
Credit Card
Credit card payments with Visa or Mastercard are supported.
1. Usually, we will manufacture CNC machines as our common design.
2. Table sizes could be customized designs.
3. Logos could be customized as your requirements.
4. Colors could be customized as your requirements.
5. Special configurations could be customer-oriented designing.
1.Focus lens for contamination: Clean focusing miror.
2Fous reie laser egrain machie equpment wheher changes: Re adust me focus.
3. Light path is ofset Carefully adjustment ofthe optical path.
4.Rletive lens is cntaninatd or damaged: Clean or rplace the rece enses.
5.Laser power is ergzet Checking aser power spply cruit so htis normal.
6. Laser tube is damaged or aging Replace the laser tube.
7. Laser power suppy is damaged Replace the laser power.
8. Cooling water is crculaing flow: Clear cool water.
9.Tne coin water tmperature is normal or not Replace the de an cono water to ne tmperature to nomal.
Watteel rou aou ne lse weaker of aser egran mathine? we have to know how me above problem to be fixed and
welcome to our online support with laser engraving machine.
1. Consult: we will recommend the most suitable CNC machines to you after being informed by your requirements.
2. Quotation: We will supply you with our detail quotation according to our consulted machines with the best quality and price.
3. Process Evaluation: Both sides carefully evaluate and discuss all the details of the order to exclude any misunderstanding.
4. Placing Order: If you have no doubts, we will send you the PI (Proforma Invoice), and then we will sign a sales contract.
5. Production: We will arrange the production as soon as receiving your signed sales contract and deposit. The latest news
about production will be updated and informed to the buyer during the production.
6. Inspection: The whole production procedure will be under regular inspection and strict quality control. The complete machine
will be tested to make sure they can work very well before out of factory.
7. Delivery: We will arrange the delivery as the terms in the contract after the confirmation by the buyer.
8. Custom Clearance: We will supply and deliver all the necessary shipping documents to the buyer and ensure a smooth
customs clearance.
9. Suppot and Service: We will offer professional technical support and service by Phone, Email, Skype, WhatsApp around the clock.
Yes, we offer customer with CNC accessories including CNC router machine accessories (CNC router parts, CNC router bits,
CNC router tools), CNC laser machine accessories, CNC plasma cutter accessories and CNC wood turning lathe machine
accessories.
We have free online training. You can come to SENYO for training in factory. We can also assign technician for door-to-door
training with some charge.
1. For 3 axis CNC machine with standard specification, usually 7-15 days.
2. For 4 axis CNC machine with standard specification, usually 20-30 days.
3. For 5 axis CNC machine, OEM or Non-standard models, usually 60 days.
4. For laser engraving machine, laser cutting machine, laser marking machine, usually 5-10 days.
5. For high power laser cutting machine, usually 30-50 days.
6. For CNC wood turning lathe machine, usually 7-10 days.
7. For CNC plasma cutting machine, usually 7-10 days.
Big size 5 Axes AC water Jet cutters For Marble Glass Metal Best Price
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Big Discount Large size 3000x6000mm disassembly design Waterjet Cutting Machine